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vespa smallframe 07/08/09

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new scoot in for this 07.
vespa 90 i think.
its having a rather trick 200cc which has been bored out to nearly 250cc.
frames being widened and custom metalwork is going in behind the engine.
hybred lammi/vespa forks are being fitted along with a one off front disc brake.
plus a few other mods.
no rush for this one as it will get done between painting other projects

16/1/07
this is what was brought here.
all ive done so far is to knock most of the dents outa the legshields/running boards and sand off the paint round the rear end.
this is done to show up the factory spot welds which will be drill out to remove the original metalwork lurking underneath

martins003.jpg

26/2/07
while waiting for paint to dry on another project i decided to drill a few holes and remove the unwanted metal.
no turning back now

martins-006.jpg

martins-007.jpg

whoops.feb 2008 now
a whole year past and finally i get to start it properly

mounted frame on jig and cut out
0ld engine mount and surounding metal

mini-059.jpg

done engine mount metalwork.
engine is a p range engine with a wider back wheel so the engine was moved over to suit,
engine mocked up for further metalwork

mini-067.jpg

cardboard template  in place to work out how the rear ends going to end up

mini-069.jpg

the easy side made and tacked in place

mini-079.jpg

bottom view showing the rolled edge and how curved the panel is

mini-080.jpg

inside showing the strenthening added to take the larger engine and the cut out where the regulator will mount.
coil mounts above

mini-081.jpg

the start of the other side.
had to make this up in two bits.

mini-082.jpg

could of miged this but decided to gas weld it and hammer the welds as i wanted as little distortion as possible.
also would be to tricky to try to ground down if i used the mig.
this side is recessed in slightly to clear the barrel and carb manifold.

mini-084.jpg

rear end rolled and a thingy!!!!!!!! added to the side to allow for the shock top rubber to fit in.

mini-085.jpg

rear view showing how the metalwork curves round the shock

mini-090.jpg

part two

trick sump plugs